Barrel pure water equipmentThe main features

1.The barrel pure water equipment adopts imported reverse osmosis membranes, featuring high desalination rate, long service life and low operating cost.

2.Adopt a fully automatic pretreatment system to achieve unmanned operation;

3.The booster pump from Nanfang Special Pump Industry is adopted, featuring low efficiency, low noise, stability and reliability.

4.Online water quality monitoring and control for pure water production equipment, real-time monitoring of water quality changes to ensure water quality.

5.The fully automatic electronic control program can also be optionally equipped with a touch screen operation, which is convenient to use.

6.Personalized design tailored to local water quality to meet your needs.

HY-ROOperating parameters and water output indicators of the series of barrel pure water equipment

1.Single-machine output of pure water production equipment0.25M3/H-120 M3/H(Customized freely according to customer needs)

2.Desalination rate of pure water production equipment: Reverse osmosis system>98%(Customized single-stage or double-stage according to customer requirements)

3.Operating pressure of pure water production equipment1Mpa-1.2Mpa

4.Recovery rate of pure water production equipment50%-80%

5.Conductivity of the effluent from pure water production equipment<10μs/CM"Raw water"<500μs/CM)

6.The water quality of the pure water production equipment meets the following standards: "National Standard for Drinking Water", "World Health Organization Standard for Direct Drinking Water", and "Hygienic and Functional Evaluation Specifications for Drinking Water Quality Processors"-"Reverse Osmosis Treatment Device", "Hygienic Standard for Bottled Drinking Purified Water.(GB17324-1998)"Requirements."

Ii.Barrel pure water equipmentFilling unit

The fully automatic large barrel filling machine adopted by the barrel pure water equipment is adoptedPLCThe program is fully automatically controlled, and its working process is as follows:

Close the air leakage protection switch and turn on the emergency stop switch. When the power indicator light on the panel lights up, it indicates that the power of this machine is connected.PLCGet electricity. "Select the switch Set to "Auto" Press the "Start Switch" button once to control the AC contactor of the drive motor to close, and the machine will start working. When an empty bottle is inserted into the empty bottle position and the empty bottle detection sensor switch is pressed down (the rinsing signal is sent out by the empty bottle detection sensor switch in the bottle washing entrance area), the bottle washing drive motor starts to operate, carrying the empty bottles into each rinsing station through the chain and bottle support. The rinsing bottle passes through six workstations: the first, second and fourth workstations are all rinsed with washing solution; the fifth workstation is rinsed with clean water, and the sixth workstation is rinsed with pure water. When the drive motor is running with an empty bottle and enters the positioning sensing area with the sensing plate on the chain, the positioning sensing switch sends a signal to stop the drive motor, and at the same time, the bottle flushing water pump starts to carry out the corresponding flushing work (the flushing time is determined by.PLCProgram setting control; After the rinsing is completed, the clean empty bottles are conveyed by the bottle washing transmission mechanism and fall onto the bottle pushing frame. The bottle pushing cylinder works to push the empty bottles to the filling position, aligning the filling nozzle with the water bottle mouth. Once the pure water rinsing is finished, the filling water pump starts for filling. The filling time can be adjusted by the user as needed. When the filling is full,PLCWhen a control signal is sent out, the filling solenoid valve closes, stopping the water filling. After the filling is completed, the next water bottle sends the filled water bottle to the cap arrangement area for capping and then to the capping area. The capping cylinder drives the capping device to press the bottle cap tightly. Here, one washing and filling cycle is completed.

Note: Only empty bottles inserted before the bottle washing drive motor starts are effective. After the bottle-washing drive motor starts running, the empty bottles inserted at the rinsing station are all treated as having no bottles by the microcomputer control system. Meanwhile, the machine neither rinses nor fills. If the machine continues to operate, it may cause damage to the equipment.

【Barrel pure water equipmentFeatures of the fully automatic large barrel filling machine adopted

1.Suitable bottle type: Water3Gallon5For the production of gallon barrels of drinking water.

2.Fully functional: The whole machine integrates the functions of rinsing, filling and capping.

3.Application scope: It is an ideal equipment for the production of mineral water, distilled water and purified water

4.The whole machine is made of high-quality stainless steel, which is corrosion-resistant and easy to clean. All the main electrical components are adoptedSIEMENS.OMRONThe product and the gas path system are importedAirTACProduct. This machine has a compact structure, occupies a small factory area, has high and stable working efficiency, and is highly automated. It only requires two operators and is a fully automatic barrel filling equipment integrating mechanics, electricity and pneumatics.

【 Barrel Pure Water Equipment 】 Production process control program:

1.Purpose

Ensure that the production process that directly affects product quality is carried out under controlled conditions to guarantee that the final product meets the requirements

National standards and user requirements.

2.Scope of application

It is applicable to the control of each process in the production process that directly affects product quality.

3.Relevant responsibilities

3.1The Pure Water Production Department is responsible for the centralized management of quality control during the production process.

3.2The office and warehouse are responsible for the procurement and storage of production materials.

3.3The pure water testing laboratory is responsible for the inspection and verification of quality characteristics in this procedure.

4.Work procedure

4.1Flow chart of pure water process

4.2Production Process Regulations for Pure Water

4.2.1Preparation process

The environmental hygiene and the internal hygiene of the workshop should be kept clean on all six sides, and the floor should be washed with water every day.

4.2.1.2

All operators have obtained the work permit. No one is allowed to work without the work permit.

4.2.1.3

The operators are familiar with the operation procedures, process discipline and hygiene system of their positions.

4.2.2Production process

4.2.2.1Strictly in accordanceR.OOperating procedures for reverse osmosis water production equipment: Follow the steps and keep detailed records

All technical parameters in the "Water Station Operation Data Record".

4.2.2.2Turn on the ozone generator, fill the pure water tank with ozone, and use the circulating pump to ensure that the ozone is fully mixed with the pure water

Miscible to achieve effective results.

4.2.2.3The empty buckets are placed in the bucket pretreatment room for a one-time cleaning of the water pool, with the inner and outer walls pre-treated.

4.2.2.4

The empty barrels that have undergone pretreatment will be washed again in the cleaning workshop with a barrel washing machine.

4.2.2.5Filling and capping should be carried out using dedicated filling equipment. It is strictly prohibited for operators to directly touch the filling bottles.

Bottle caps, etc. At the same time, strictly follow the following steps:

4.2.2.5.1Wear work shoes, work clothes, work caps and masks, and operate in accordance with the procedures.

4.2.2.5.2During the light inspection, carefully observe the water quality inside the bucket. Only tiny bubbles are allowed, and no other impurities are permitted.

4.2.2.5.3Store and fill the finished products and place them in the finished product workshop.

4.2.2.5.4During storage, regular ultraviolet radiation should be applied to kill various harmful substances in the air.

4.3Instruction Manual for Pure Water Production Operations

4.3.1

Startup procedure for water production equipment (Unauthorized personnel are not allowed to enter without permission).

4.3.1.1First, check whether all the switches are in their respective positions.

4.3.1.2Turn on the main power supply.

4.3.1.3Turn on the control switch.

4.3.1.4Press the raw water start button to activate the raw water booster pump. When water flows out of the concentrated water outlet, start it simultaneouslyR.O①andR.O②The machine system starts to work.

4.3.1.5Observe whether the entire equipment is rotating normally from aspects such as sound and light, and at the same time, press and filter before the filter

The data of the post-pressure and the first and second stage reverse osmosis systems are recorded in the "Pure Water Station Operation Data Record".

4.3.1.6The first-level conductivity, second-level conductivity, etc. are all within10~15It will be stably displayed and recorded in minutes Check whether the recorded value is consistent with the normal value (within the error range).

4.3.1.7Record in detail the total inflow volume, grade oneR.OWater production capacity, grade twoR.OWhen the water production volume and total concentrated water drainage volume reach the cumulative time, timely flushing and backwashing should be carried out to keep the equipment in good condition.

4.3.1.8Each piece of equipment24It should run for at least a few hours1Keep the equipment running normally for a few hours.

4.3.1.9When the equipment stops working, press the stop button to turn off the power and simultaneously disconnect the main power switch inside the control box.

4.3.2Automatic filling working procedure

4.3.2.1First, manually pre-clean the surface of the retrieved empty barrels (especially oil stains and other substances that are difficult to wash off, it is necessary Manual cleaning is required.

4.3.2.2The filling workshop should use fewer ultraviolet lamps before filling30Minutes. When the ambient temperature exceeds28℃At that time Turn on the air conditioner to keep the temperature in the filling workshop stable23~25℃.

4.3.2.3Operate the automatic filling machine in accordance with the operation procedures of the automatic filling machine. When it is in normal operation, leave the barrels empty1People, internal operations1People (with a strong sense of responsibility and an on-the-job certificate), finished products for export1People move the finished water bucket in time.

4.3.2.4The automatic filling machine ensures effective use of liquid (add medicine twice a day)

4.3.3Work discipline

4.3.3.1No one is allowed to operate in the water production and filling workshop without a work permit or a health certificate.

4.3.3.2It is not allowed to start water-making, filling and other equipment after drinking alcohol.

4.3.3.3Without the permission of the superior, non-staff members are not allowed to enter the water-making workshop.

4.4Key control points in the production process of pure water

4.4.1Key quality control and monitoring of raw water pretreatment

Analysis: The pretreatment process of raw water includes: tap water→Sand filter→Carbon filter→The purpose of a water softener is Remove organic sediment, large particle impurities, some microorganisms and harmful odors from the raw water Gas. The treatment of this process has a significant impact on the quality of the product, especially when the raw water is contaminated with bacteria

When the situation is unstable and the pressure drop of the sand filter is too large, it often leads to the failure of the product's hygiene and physical and chemical indicators to meet the standards.

Control: Before taking up their posts, operators must receive training. After taking up their posts, they must strictly abide by the operating procedures, closely monitor the instruments of each piece of equipment, and regularly drain, clean and backwash the equipment.

Monitoring: Operators should record the data of equipment instruments in a timely manner every day, and file the recorded results for future reference.

4.4.2Control and monitoring analysis of key control points for secondary reverse osmosis: SecondaryROMembranes can remove most microorganisms from water and are a key control point. Level 2RO"Membrane After being used for a period of time, the microbial density of the membrane module will increase. If membrane leakage occurs at this time, it will cause damage to the product.

Control: Membrane modules are vulnerable parts and should be replaced regularly. Reasonable membrane backwashing and cleaning should be set up, and regular maintenance should be carried out It is rinsed.

Monitoring: At level twoROPressure gauges are installed at the inlet and outlet of the membrane, and the inlet and outlet pressures are recorded multiple times per shift Monitor the working condition of the membrane.

4.4.3The working environment of the filling workshop should be maintained regularly. When no one is in the filling workshop, the ultraviolet lamp should be turned on Bacteria. Staff members should change clothes and go through the air shower before entering the filling room. Monitoring: Establish a sound management system and conduct regular physical examinations for staff to ensure their safety

Personal hygiene is qualified. Laboratory personnel can regularly test the air cleanliness.

4.4.4Monitoring of key control points for packaging containers, conveying pipelines and storage: The packaging containers must be thoroughly inspected.

Rinse with finished sterile water. Inspectors should cooperate with the supply department to ensure that incoming materials are qualified. Conveying pipe

Roads should be cleaned regularly. Inspectors should take random samples and regularly inspect packaging containers and conveying pipelines

Conduct monitoring.

4.4.5Control and monitoring of key control points for ozone:

Analysis: Ozone is a measure before and after the filling of pure water and is a key control point. in

Ozone should be filled into the pure water tank to ensure continuous filling in a closed state, allowing ozone to be fully miscible with water, and the amount of ozone added should be maintained at

3.0~5.0mg/LEffective concentration.

Control: Based on the ozone output of the ozone generator and the water storage capacity of the pure water tank, reasonably control the ozone

The charging time should be adjusted to ensure that the ozone dosage reaches an effective level. It is shot in the pure water tank

Ozone is added by the flow pump in a continuous countercurrent manner to ensure that ozone is fully miscible with water, guaranteeing purity

The contact time between purified water and ozone enhances the effectiveness of ozone.

Monitoring: Based on the effective concentration of ozone addition, set the ozone addition suitable for the water storage volume of the pure water tank

The charging time is recorded. The ozone charging time for each box of pure water is strictly controlled

The ozone charge amount of water and the miscibility time.